Milling cutter breaking tool wear problems and solutions

Problem 1: The feed speed is too fast, and the speed is too slow to cause the milling cutter to break

Solution: Reduce the feed speed, or increase the speed

Problem 2: Too much cutting allowance leads to cutter breakage

Solution: Cut less

Problem 3: The cutter extends too long and the clamping part is too small, resulting in the milling cutter breaking

Solution: minimize the extension part to ensure that the clamping times are more than 4 times the handle

Problem 4: Severe cutting edge wear

Solution: Change the tool and re-grind, or reduce the cutting speed

Problem 5: The accuracy of the fixture is too poor

Solution: Replace the fixture

Problem 6: Spindle or Fixture loose

Solution: Adjust the spindle or fixture

Problem 7: The processing surface is complicated and the column angles are too many

Solution: Adjust cutting parameters, programming method

Problem 8: The workpiece is unstable

Solution: Improve the workpiece clamping to ensure that the workpiece is stable

Problem 9: poor chip discharge and serious chip contamination

Solution: re-select the tool model and change the cooling method